Gearboxes and actuators for Delta robots
The right solution for all requirements
More than 10 years of experience in drive technology
for Delta robots
Varying customer requirements create major challenges for Delta robots and require continuous further development of the drives. For more than ten years, WITTENSTEIN has been developing and manufacturing gearbox and actuator solutions for Delta robots that are just as individual as the applications of our customers. With unique engineering experience, recognized methodological competencies and software expertise as well as a high-performance product portfolio, we offer our customers the security of a technically and economically refined drive design for highly dynamic, multidimensional movement profiles. Our success story is continuing with an extended product portfolio and new individual drive solutions for your robot concept.
Market requirements for the Delta robotics industry
The varying requirements of machine users and construction companies create major challenges when developing robot concepts.
This has an effect on the machine design and component selection.
Production requirements
- Lightweight construction
- High protection class
- Small footprint
- High degree of productivity
- Increased flexibility
- High degree of accuracy
- High speeds
- Low energy consumption
- Maximum safety leve
Challenges for machine construction companies
- Safety
- Reliable system design
- Performance
- Flexibility
- Speed and dynamics
- Accuracy
- Resource efficiency
- Selection of components and materials
Drive and component requirements
- Highly dynamic 3D movement profiles for TCP with requirements for maximum positioning accuracy
- Different vibration movements of the drives
- Resistance to vibrations
- High degree of rigidity for reducing lowfrequency vibrations
- Heterogeneous load allocation for different drives
- System interaction generates maximum torque
Drive components for your Delta robot
WITTENSTEIN can supply an array of drive solutions for your Delta robots, depending on the design and application.
Dry area
Field of application:
- Secondary packaging
- End packaging
- Handling (e.g. feeding, stacking, sorting, removing, etc)
- Bonding/sealing
- Mounting
- Intralogistics
Requirements:
- With standard or food-grade lubrication (NSF certified), depending on the application
Your benefits:
- Fast availability
- speedline® available 24h
Rotating axis drive (at the top)
NP
LPK+
SP+/ SPK+
A comprehensive portfolio of planetary or right-angle gearboxes from WITTENSTEIN alpha or actuator solutions from WITTENSTEIN motion control is available for the upper rotary axis, depending on the required precision.
Precision
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
premo advanced line
The servo actuator consists of a precision planetary gearbox designed for ratios of 16 to 55 and a brushless synchronous servo motor. Premo is characterized by higher productivity and outstanding energy efficiency.
A comprehensive portfolio of planetary or right-angle gearboxes from WITTENSTEIN alpha or actuator solutions from WITTENSTEIN motion control is available for the upper rotary axis, depending on the required precision.
Precision
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
premo advanced line
The servo actuator consists of a precision planetary gearbox designed for ratios of 16 to 55 and a brushless synchronous servo motor. Premo is characterized by higher productivity and outstanding energy efficiency.
Rotating axis drive (at the bottom)
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
premo advanced line
The servo actuator consists of a precision planetary gearbox designed for ratios of 16 to 55 and a brushless synchronous servo motor. Premo is characterized by higher productivity and outstanding energy efficiency.
premo advanced line
The servo actuator consists of a precision planetary gearbox designed for ratios of 16 to 55 and a brushless synchronous servo motor. Premo is characterized by higher productivity and outstanding energy efficiency.
cyber® dynamic line with simco® drive
Suitable for industrial applications, the small servo motors from the cyber® dynamic line are available in 4 sizes and cover a performance range of 7-345 watt. Design: Inox The perfect addition: intelligent, space-saving simco® drive servo regulators available as a switch cabinet variant (IP20) or as a decentralized unit in protection class IP65.
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
premo advanced line
The servo actuator consists of a precision planetary gearbox designed for ratios of 16 to 55 and a brushless synchronous servo motor. Premo is characterized by higher productivity and outstanding energy efficiency.
premo advanced line
The servo actuator consists of a precision planetary gearbox designed for ratios of 16 to 55 and a brushless synchronous servo motor. Premo is characterized by higher productivity and outstanding energy efficiency.
cyber® dynamic line with simco® drive
Suitable for industrial applications, the small servo motors from the cyber® dynamic line are available in 4 sizes and cover a performance range of 7-345 watt. Design: Inox The perfect addition: intelligent, space-saving simco® drive servo regulators available as a switch cabinet variant (IP20) or as a decentralized unit in protection class IP65.
Spray area (close to the process)
Field of application:
- Secondary packaging
- Pharmaceutical industry
- Medical technology
- Primary packaging without hygiene design requirements
- Clean room
Requirements:
- Corrosion resistant for mild cleaning agents
- If required, no paint or labels (e.g. type plate) on the product
- Standard incl. food-grade lubrication (NSF certified)
Your benefits:
- Protection from external influences
- (Spray water protection as per P65)
- Protection against flash rust and oxidation
- Easy removal of dirt
Rotating axis drive (at the top)
NP
LPK+
SP+/ SPK+
A comprehensive portfolio of planetary or right-angle gearboxes from WITTENSTEIN alpha or actuator solutions from WITTENSTEIN motion control is available for the upper rotary axis, depending on the required precision.
Precision
On request
We are happy to advise and offer you individual solutions for projectspecific requirements.
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
A comprehensive portfolio of planetary or right-angle gearboxes from WITTENSTEIN alpha or actuator solutions from WITTENSTEIN motion control is available for the upper rotary axis, depending on the required precision.
Precision
On request
We are happy to advise and offer you individual solutions for projectspecific requirements.
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
Rotating axis drive (at the bottom)
On request
We are happy to advise and offer you individual solutions for projectspecific requirements.
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
cyber® dynamic line with simco® drive
Suitable for industrial applications, the small servo motors from the cyber® dynamic line are available in 4 sizes and cover a performance range of 7-345 watt. Design: Inox The perfect addition: intelligent, space-saving simco® drive servo regulators available as a switch cabinet variant (IP20) or as a decentralized unit in protection class IP65.
On request
We are happy to advise and offer you individual solutions for projectspecific requirements.
DP+
Planetary gearboxes designed for Delta applications are available in 4 sizes and cover a ratio range of i=16-55. An optimized sealing concept and reduced inertia ensure outstanding results in terms of dynamics and durability.
· DP+ for industrial applications (S)
· DP+ with foodstuff lubrication (F)
cyber® dynamic line with simco® drive
Suitable for industrial applications, the small servo motors from the cyber® dynamic line are available in 4 sizes and cover a performance range of 7-345 watt. Design: Inox The perfect addition: intelligent, space-saving simco® drive servo regulators available as a switch cabinet variant (IP20) or as a decentralized unit in protection class IP65.
Wet area (integrated in the process)
Field of application:
- Primary packaging with hygiene design requirements
Requirements:
- Protection class IP69X (30 bar)
- Easy removal of dirt (microorganisms)
- No dead spaces, high surface quality
- Resistant to aggressive cleaning agents
- CIP/SIP compatible
Your benefits:
- Hygienic and sterile production drive
- New freedom in design through direct process integration
- Direct contact with foodstuffs possible
- Fast, efficient and safe cleaning
- Resistant against chemical cleaning agents and disinfectants
Rotating axis drive (at the top)
A comprehensive portfolio of planetary or right-angle gearboxes from WITTENSTEIN alpha or actuator solutions from WITTENSTEIN motion control is available for the upper rotary axis, depending on the required precision.
NP
LPK+
SP+/ SPK+
Precision
On request
We are happy to advise and offer you individual solutions for project specific requirements.
HDP
HDP planetary gearboxes were designed for direct contact with foodstuffs in line with EHEDG guidelines. They are available in 3 sizes and cover a ratio of i=16-55
Precision
On request
We are happy to advise and offer you individual solutions for project specific requirements.
HDP
HDP planetary gearboxes were designed for direct contact with foodstuffs in line with EHEDG guidelines. They are available in 3 sizes and cover a ratio of i=16-55
Rotating axis drive (at the bottom)
On request
We are happy to advise and offer you individual solutions for project specific requirements.
HDP
HDP planetary gearboxes were designed for direct contact with foodstuffs in line with EHEDG guidelines. They are available in 3 sizes and cover a ratio of i=16-55
cyber® dynamic line with simco® drive
Suitable for industrial applications, the small servo motors from the cyber® dynamic line are available in 4 sizes and cover a performance range of 7-345 watt. Design: Hygienic Design The perfect addition: intelligent, space-saving simco® drive servo regulators available as a switch cabinet variant (IP20).
On request
We are happy to advise and offer you individual solutions for project specific requirements.
HDP
HDP planetary gearboxes were designed for direct contact with foodstuffs in line with EHEDG guidelines. They are available in 3 sizes and cover a ratio of i=16-55
cyber® dynamic line with simco® drive
Suitable for industrial applications, the small servo motors from the cyber® dynamic line are available in 4 sizes and cover a performance range of 7-345 watt. Design: Hygienic Design The perfect addition: intelligent, space-saving simco® drive servo regulators available as a switch cabinet variant (IP20).
The advantages of WITTENSTEIN drive solutions:
Low inertia
Use of an actuator further reduces inertia.
Consistently high performance
Constant backlash throughout the service life of the gearbox ensures a consistently high performance.
Low maintenance
Highest quality standards guarantee a long service life and extend maintenance intervals.
Speed
High speeds increase machine output
Positioning accuracy
Minimal backlash and extreme rigidity ensure maximum positioning accuracy at the tool center point.
Reliability
Extremely reliable gearboxes prevent cost-intensive machine breakdowns
Hygienic Design for areas integrated in the process
Conventional solutions:
Complicated encapsulation
- Risk of dirt and moisture build-up under the encapsulation
- Surfaces to be cleaned are large
- Schnelle und einfache Demontage
- Extra costs (design, cleaning)
- Heat build-up under the encapsulation reduces the service life of the drive
Hygienic solution:
New design freedom
- Hygienic production because the drive components are cleaned directly
- Smaller surfaces save time and cleaning costs
- Open drive system extends the service life
Product benefits
- High chemical / corrosion resistance
- High IP protection for optimal sealing
- Design integration Hygienic Design (the complete plant can be designed according to Hygienic Design
- High power density and dynamics
Benefits for plant manufacturers
- Integration in a plant designed according to hygienic principles
- All legal obligations fulfilled (Machinery Directive, food hygiene regulations)
- Easier production / assembly because there are fewer components
- More compact machine design
- Higher overall equipment effectiveness
- Innovative technology / competitive advantage
Benefits for operators
- Easier, faster cleaning: shorter CIP / SIP times
- Improved reliability and longer life
- Quick and easy disassembly
- Reduced consumption of cleaning materials
- Minimal costs for maintenance and repair
- Cost savings: competitive advantage and lower end user price
- Increased food safety
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